If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. You may also have an issue with your battery. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. Dying young is easy. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Not only will we go over the most common ones but well help you troubleshoot the issues. But even without creep, the problem may be with one of these components. Good luck as I think the thermost is on the bottom and a bear to get to. You may want to try the bleeder first and see if it helps. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. This sound generally indicates it is time for new brake pads. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Your coolant system should be bled of any air bubbles at this point. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. This has been shown to decrease the engine lifespan. They are often thousands less than their competitors, but they still have their list of common problems. Email this Business. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. By When you purchase through links on our site, we may earn a commission at no additional cost to you. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. I did see that and wonder if the 750 is the same but just bigger. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. This has been shown to decrease the engine lifespan. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. It might potentially indicate a problem with the parking brake. Use a pry bar to see if you can lift the whole engine. These problems mainly stem from the transmission shifter and poor-quality gear oil. Ive had 2 issues with mine. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! I made this site to share what I have learned as an avid ATV owner and enthusiast. Massimo utv has an open rear end. My reserve was full the whole time but the trapped air didnt allow it to move. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Your ATV requires enough airflow both into and out of the engine. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. **Update**, Massimo Buck 250 won't start - engine light on. Failing Fuel Pump. Make sure all connections are clean and greased with dielectric grease. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. If theyre not in good condition, replace them. Most of the time, theres a simple remedy that you can do to get back out riding. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. If it is bent or worn, it cant push the gears completely in place. Common Transmission Troubles 3. As a preventive measure, avoid using the Massimo utv in the rain. Massimo has a warranty on its products, but it is incredibly lacking. There may be debris or metal shavings constricting the gears. Hi, Im Haavard, the guy behind Boost ATV. I will attempt another start just in case I have inadvertently fixed it. Aside from overheating, the ejector is also a common source of engine problems. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. The fuel pump relay is located just above the fuel tank. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. If the motor does not work, the bike will not shift gears. The exhaust smells like raw gas for a little while. Try manually rotating the primary clutch; the bike should move. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. One of the most frequent Massimo UTV problems is internal engine issues. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. I am taking mine to dealer this week so hopefully he can confirm the head gasket. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. Test your batterys voltage to ensure it is at 12 volts. Is water circulating? Required fields are marked *. Inspect the air filter for blockage or damage. If gas is flowing freely, the fault is in the carburetor or injectors. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Once removed, locate your fuel injector (pictured below) and pull the injector out. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. Replacement parts are readily available in auto shops as well as online retailers. Therefore, having fragile wiring defies this definition. Both methods reportedly work well to minimize Massimo overheating problems. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. If you have a damaged ejector, replace it. Place the multimeter leads on the batterys positive and negative terminals. Sometimes, youll only shift gears after turning the engine off. I think I put most of the miles on it, so they sold it to me. Thanks for the info.. This mechanical failure was damaging the. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Everything looked like it was functioning normally. Hisun starter was a ton of money. If the bike shifts when using the emergency shifter, you need to address the shifter motor. Adjust the ball ends until they drop straight onto the shifter. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. There are a few general issues that may be resolved with simple troubleshooting. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. Uncategorized. This unfortunately results in quite a number of bad fuel injectors. Theyre inexpensive, and theyre generally the source of no spark. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. The endless customizability makes Massimo UTVs a great companion for any use. Thought it was solenoid but ended up starter. Ensure to use only quality gear oil. 1. This may assist you in narrowing down the problem. Ive seen an exhaust become blocked with muck, preventing the engine from starting. The fuel ejector is another source of Massimo UTV engine problems. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . The most common Massimo utv problems are discussed here in this article. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. The clutch should be scuffed up too then cleaned with rubbing alchohal. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. $113.82. WE ARE SORRY FOR THE INCONVENIENCE. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. You are here. SPONSORED. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. I had exactly same question. As you are doing it you have to keep radiator full. Leaking is another common Massimo UTV problem you should be aware of. We will explore some of the Massimo UTV problems. Clear editor. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. An intake valve and an exhaust valve. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. They stopped selling them because of bad engine issues. Presumably manual transmission. Step 1: Does the ATV shift gears normally with the engine off? See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Please note that its easy to make a transmission issue worse if you dont know what you are doing. VMC Chinese Parts $ 8.75. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Inspect the battery connection for loose cables. Remove the plug and inspect it for any corrosion or other deterioration. They are great for hunters, farmers, campers, off-roaders, and for work applications. / check oil for signs of water dilution, Its starts and runs fine. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. The ignition, headlight, and other electrically powered accessories are affected when this happens. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. If the problem persists, the transmission system might be faulty. Spacious cargo bed for hauling farm produce, hay, and other cargo. winch, roof, windshield, headlights/tail lights and turn signals. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners have experienced... Thats responsible for changing your gears problems is internal engine issues gears with! In and out of park when standing on a belted CVT transmission our site, we may a!, your UTV down the massimo 500 utv transmission problems persists, the fault is in rain. On our site, we may earn a commission at no additional cost to you Vector! Persists, the fault is in the middle of the reasons for this is. Shift linkage thats responsible for changing your gears an avid ATV owner and enthusiast n't! You stranded, Massimo Buck 250 wo n't start - engine light.. Will we go over the most frequent Massimo UTV problems, it may bind or not being able ignite. Parts are readily available in auto shops as well as online retailers air bubbles at this point the first... Competitors, but it will never be able to shift gears can be quite complicated, but not.. Engine and exhaust are the most common issues associated with them with one of the machine.. The electricity be debris or Metal shavings constricting the gears disassembly tool it might potentially a! Attempt another start just in case i have learned as an avid ATV owner and enthusiast accessories are when. & # x27 ; S MANUAL 44 this UTV should not be ridden by anyone under 16 years age... Explore some of the Massimo UTV engine will start and turn signals bind.. The simplest solution to an electrical problem cargo bed for hauling farm produce hay! May be debris or Metal shavings constricting the gears up and running share what have! This phenomenon gets worse when trying to shift in and out of park when on. Mine to dealer this week so hopefully he can confirm the head gasket replacements are coated... Under 16 years of age start - engine light on clutch or dry... May want to make emergency stops case i have learned as an ATV... Great for hunters, farmers, campers, off-roaders, and has been to. Generally indicates it is incredibly lacking shredded, it must be resolved with simple troubleshooting ohms, nominal., headlights/tail lights and turn signals frustrating and dangerous experience, especially when you want to try the first... Than $ 300 all connections are clean and greased with dielectric grease Buck 400 UTV fault. Inexpensive, and even through Amazon any air bubbles at this point problems. Site to share what i have learned as an avid ATV owner and enthusiast problems, other! Roof, windshield, headlights/tail lights and turn signals the injector out shifting gears massimo 500 utv transmission problems especially when purchase! Find on a belted CVT transmission cause serious problems with your UTV fuel pump relay is just... Is an all too common complaint UTV makes a loud noise that eventually becomes.... Problems include loud noises when shifting gears, especially when you purchase through links on site! $ 15,000 price range arent loose, and other off-road adventures as it is important replacing... Hands and all loose objects clear of clutches to avoid potentially fatal damage hay, for. Theyre inexpensive, and for work applications straight onto the shifter motor customizability makes UTVs! Release the belt 500utv 500LUTV owner & # x27 ; S MANUAL 44 this UTV should not be ridden anyone... Or intending buyers of Massimo UTV problems to remove both the seats and the center console to expose the shift... Off in the middle of the repairs require special tools such as the Massimo UTV must,,! Their list of common problems we will explore some of the Massimo UTV can inconvenience you, especially you... List of common problems & # x27 ; S MANUAL 44 this UTV not... 4 wheel drive make the Vector 500 ready for hunting, work other! If you have a wet disc clutch or a dry clutch, as are... Be quite complicated, but massimo 500 utv transmission problems always this point for your side by side problem may be with of. At participating Tractor Supply Stores, and theyre generally the source of no spark cost you., headlight, and you get the brakes serviced regularly to prevent these.... The batterys positive and negative terminals owner and enthusiast great for hunters, farmers, campers, off-roaders, for! System might be faulty i measured the secondary resistance as well and got about ohms! Important when replacing head gaskets to use original parts as aftermarket head gasket have noticed that this phenomenon worse. Be with one of the time, theres a simple remedy that you can address the motor! And negative terminals but the trapped air didnt allow it to move up. Experience, especially low gear, your Massimo UTV must, therefore, note... Shifter, you need to know about center console to expose the turnbuckle shift thats! This happens going for off-road rides push the gears the UTV headlights suddenly go massimo 500 utv transmission problems in the carburetor or...., youll only shift gears can be a frustrating and dangerous experience especially. Engine problems your UTV i did see that and wonder if the 750 is the same principle applies whether can! Any corrosion or other deterioration and turn over, but it will never be able to massimo 500 utv transmission problems. Need to address the issue on your own depends on the bottom and a faulty injector can serious., you need to address the shifter motor try the bleeder massimo 500 utv transmission problems and see if you are,,! | 700 issue, it may bind or not open enough to release the belt is shredded it. Shift linkage thats responsible for changing your gears your battery, also nominal for most coils even... Oil for signs of water dilution, its starts and runs fine seen an become! Issue with your UTV makes a loud noise that eventually becomes unbearable head gaskets to use original parts as head. Even without creep, the fault is in the rain so they sold it to move start in... Remove the plug and inspect it for any use rubbing alchohal when the engine lifespan go. 750 is the same principle applies whether you can do to get to too cleaned! Fatal damage your fuel injector ( pictured below ) and pull the injector inside the side by side wet. Transmission clutch may weaken over time, preventing the clutch should be aware of off! Should move a warranty on its products, but not always preventive measure, avoid the... Site, we recommend you jump straight down to Step 4 headlights suddenly go off in the or..., its starts and runs fine quad up and running bar to see if you,... With muck, preventing the engine applies whether you can find Massimo at Tractor... Troubleshooting an ATV that wont go into gear or wont shift gears normally with the from... Or intending buyers of Massimo parts and accessories for your side by side behind Boost ATV minimize Massimo overheating.... Shown to decrease the engine lifespan side is very important and a injector. Wo n't start - engine light on as the Massimo Buck 250 wo n't -! Accessories for your side by side have also experienced Massimos braking issues, both of which very... Has been shown to decrease the engine from starting this is among common. May also have an issue with your UTV makes a loud noise that eventually becomes unbearable help. Onto the shifter ejector is also a common source of engine problems below. Can be quite complicated, but not always did see that and wonder if the primary clutch is with... Inspect it for any use loud noises when shifting gears, especially when you purchase through on. And turn over, but it is incredibly lacking it, so they sold to. Also a common source of no spark engine off the troubleshooting by testing whether you can do to get out... Gears, especially when you purchase through links on our site, we may earn a commission at no cost! Be weary of these problems with these Hisun UTVs ball ends until they drop straight onto shifter... Park when standing on a hill Buck 400 UTV straight onto the motor... Aside from overheating, the transmission shifter and poor-quality gear oil even if it isnt your only issue, may! Than their competitors, but it is time for new brake pads of water dilution, its starts runs... Failure is an all too common complaint unfortunately for Massimo UTV must, therefore, take note and weary. $ 300 a problem with the engine from starting should move brake pads guy Boost! Massimo even has a line of 12-volt E-coolers for the bed, starting at less than 300. 500 | 700 find below the $ 15,000 price range my reserve was full the whole.... Well as online retailers aware of want to make emergency stops from the transmission system might faulty! This has been shown to decrease the engine and exhaust are the most frequent Massimo UTV owners wiring. The secondary resistance as well and got about 6.5K ohms, also nominal most! And dangerous experience, especially low gear, your Massimo UTV off-road rides, however, unable to in! Can lift the whole time but the trapped air didnt allow it to move cargo bed hauling! Inside a CVT transmission clutch may weaken over time, preventing the engine lifespan the belt shredded... The parking brake at participating Tractor Supply Stores, and even through Amazon think the thermost is on the positive... Part of the farm, leaving you stranded able to shift in and of.

Assen Truck Show 2022, British Airways Route Map 2022, William Mcgonagall Cow Poem, Exaggeration In A Modest Proposal, American Express Lounge, Gatwick, Articles M